13 November, 2013

One step forward …

 Location: Green Cove Springs, Florida
Position: N 29 59.325 W 081 39.657

Rachel's been back in the water for, let's see, two weeks. Wow – just two weeks? It sure seems a lot longer than that.

After getting launched we moved ½ mile to Reynolds Park Yacht Center. It's a little more expensive but much cleaner and nicer. We still had many jobs to do that we needed to be on a dock to accomplish, so we figured this would be a great place to do them. A good decision, as it turned out, since it seems like we've been taking two steps back for every step forward.

For example, Mark needed to align the new prop shaft, which turned out to be a much bigger job than anticipated. One of the rear engine mounts was rusted and, try as he could, he could not adjust it, so he decided to replace it. This meant raising the back of the engine a couple of inches so he could slip the old one out and the new one in. Good thing he did, as the mount was broken, too. One thing led to another, blocks and tackle tied around the boom and led to a winch, crank crank, only 1/8” left to go, and CRACK. Huh?? The boom gallows shattered (this is a curved piece of wood that the boom sits on when not in use). It was dry rotted. The good part is that he did finally manage to get the engine mount installed and the engine and shaft aligned.

While this was going on Julie established herself in the lovely big lounge with her sewing machine for a few days to work on a new bimini, the shade cover for the cockpit. With two big tables, lots of floor space, and ample lighting the space was much better suited to her needs than down below in Rachel's salon. A lot of cutting and sewing, a couple of test fittings followed by a final fitting, and we now have a nice new bimini. With the bimini on, Mark was then able to reinstall our second solar panel.

The next step was to cut and sew the piece of canvas that goes between the bimini and the dodger called the connector. The dodger serves as the boat's windshield and the front of the connector attaches above it to – you guessed it – the boom gallows. Which was in many small pieces.

Now, what to do about the boom gallows? We went to a local sawmill and, as luck would have it, there was a big chunk of cypress sitting there. The owner cut a 1.5” thick board off the chunk, squared it up, and cut the board into several 1/2” thick strips with his band saw. All for only $10, wood, labor, and all – one of the best deals we've ever lucked into!!

After a stop at a lumber yard, where we bought some clamps and a piece of plywood that we then had cut into three pieces, we headed back to Rachel. We screwed the three pieces of plywood together to make them thick enough, then cut out an arc with the same radius as the old boom gallows. The plan was to use the two plywood pieces as a press to curve and clamp the wood. After a bunch of epoxy and 3 days clamped in the form followed by a couple hours of sanding – voila – we now have a nice new curved boom gallows made of laminated cypress. Sorry we forgot to take a picture of this process.
So now that we have something to attach it to, Julie can finish the connector.

Then yesterday, right after we released the boom gallows from the form, we ran out of water. Okay, time to fill the water tanks. Starboard first, then move on to the port tank. Julie opened the deck plate, put in the hose, and waited. Okay, it's full...OH NO!! That wasn't the WATER deck plate, that was the FUEL deck plate!! We now had a fuel tank that was half full of water and half full of diesel fuel!! What a mess!! Just when we finally felt we were starting to make progress.

After everything else we've had to deal with, all we needed was another major task. Needless to say we were both pretty upset. After learning that it would cost over $300 to have a fuel polishing service handle the problem for us, the folks at the marina said they'd deal with the contaminated fuel for free if we could get it out and put it into containers. So Julie went to Home Depot and bought ten five gallon buckets with lids. Mark hooked up an old oil change pump and we proceeded to fill the buckets. Luckily diesel fuel floats on water, so by pumping the water out of the bottom first, we were able to salvage about 20 gallons of fuel. We'll still have to run it through our homemade water separating filtration system a few times before we can put it back in the tank, but at almost $4 / gallon that will save us a few bucks.

And then, to top it all off, a cold front comes through and we find ourselves sitting down below this morning while it blows in the high 20s gusting into the 30s and the mercury falls so far we're wearing fleeces and slippers!! At least we're able to plug in our little heater to take off the worst of the chill. Can't do many boat jobs in this weather, but at least we're getting some time off and you are receiving this update.

We need to get off the dock and get moving further south so we can return to fair weather, fun, and friends!! Hopefully we'll be on our way in the next few days.